VP-30XXD / T Beta Zone


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VP-30XXD/T Brochure
VP3000_SMT2017.pdf
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Bestückungsautomat Bestückungsmaschine pnp pick and place machine cl feeder
VP-3064T SMALLSMT VisionPlacer
Bestückungsautomat Bestückungsmaschine pnp pick and place machine cl feeder
VP-3092T SMALLSMT VisionPlacer incl. stand and cover

MODULAR SYSTEM

This machine is rock solid, modular, extendable and future safe because you are able to upgrade head unit and add feeder slots after time.

MEASUREMENT SYSTEM

We don't assume the machine head position, we know because of scales on X / Y axis measuring 0.01mm at 0.02mm precision.

3D PLACEMENT POSSIBLE (MID)

Our Machine is able to place parts on different Z height positions so 3D PCB's are possible for placement.

WIDE PART RANGE

The part range will be from 0201 up to 30x30mm components and Z axis can travel 30mm so tall parts are no problem too.

ANTI COLLISION

We support anti collision strategy by intelligent head retract mode the machine moves the head origin up when high parts need to be placed. We use part height sorting so it will move up when tall parts where placed before.

HIGH QUALITY

We build and design VP-30XX machines in Germany!

The pneumatic system components are from FESTO, servo system from Mitsubishi, Power supplies from Meanwell, Guide lines from HIWIN.

All this components can be bought around the world and replaced.

 

Technical Data:

Dimensions:

Base machine 935 x 1050 x 430mm, including Feeder 1160 x 1485 x 430mm

Machine including cover 935 x 1050 x 485mm, including Feeder 1160 x 1485 x 485mm

Weight for the base unit is 75Kg , Stand 28Kg, Cover 35Kg, each feeder 1,4Kg

 

Nozzles:

We use CP45 Samsung nozzles.

1x 10 slot nozzle changer carts.

So it's possible to use 10 nozzles in one placement job including the option to use the same nozzle on both heads.

 

Dispenser:

The optional third head can be used independently to apply glue or paste to the PCB.

The Dispenser controller is integrated in our machine!

 

Feeder System:

28x 8mm Yamaha CL feeder cassettes on South

28x 8mm Yamaha CL feeder cassettes on North or 2x Exchangeable disk feeder on North optional

 

30x 8mm Yamaha CL feeder cassettes on East plus 6x 8mm / 12mm / 16mm Yamaha CL feeder cassettes on East totally 36.

3x small tray feeders possible one in front of the West feeder bank and two between the cameras!

 

Totally up to 92x 8mm or 86x 8mm and 6x 12/16mm Yamaha CL feeder cassettes on a single machine!

 

We support standard CL vibration feeder!

 

PCB Area:

400x400mm working area for PCB and trays.

Fast clamp mechanic to fix the PCB inside PCB holder.

Mounting holes to fix tray holders or custom PCB holders.

 

Position System:

Belt driven X / Y  axis.

Spindle drive for all Z axis.

Closed loop positioning using linear scale encoder system on X and Y axis.

Closed loop positioning using stall detection on Z axis. (TRINAMIC)

Stepper motors standard on X and Y axis (PRO) but servo (PREMIUM) motors upgradeable!

We use MELSERVO Mitsubishi Japan servo motors.

 

Placement speed:

      Pro                Premium

single Head         2500cph        3500cph

double Head       4000cph        5000cph

Depend on different part count and part distances!

 

Cameras:

2x USB 2.0 2MP bottom IDS Industrial cameras

1x USB 2.0 2MP top IDS Industrial camera

 

Optional components:

- Dispenser head including integrated controller

- Stand made from steel

- Machine cover using 2 doors including safety control system and coded switches

- Feeders stock system mounted inside the stand using slide out plate

- Monitor and keyboard holder

- Integrated high performance PC running Linux and supporting for up to 5 cameras.

 

MADE IN GERMANY


Preliminary sales price list calculated 03/2017

   
X / Y STEPPER    
PRO including all feeder without feeder cartridge
VP-3028D 13.200,00 € 10.800,00 €
VP-3056D 17.370,00 € 12.700,00 €
VP-3064D 18.500,00 € 13.150,00 €
VP-3092D 22.670,00 € 15.000,00 €
X / Y SERVO    
PREMIUM including all feeder without feeder cartridge
VP-3028D 15.050,00 € 12.720,00 €
VP-3056D 19.400,00 € 14.720,00 €
VP-3064D 20.500,00 € 15.200,00 €
VP-3092D 24.800,00 €

17.200,00 €

Optional components:

Stand            800€

Top Cover     1550€

Dispenser     1620€

Feeder Stock   820€

Additional Feeder module 28 lines including CAN bus connection 1900€

Additional Feeder module 36 lines including CAN bus connection 2350€

 

Prices shown are exluding VAT!

Machine is MADE IN GERMANY!

Shipping from Germany!

All optional components can be upgraded later because of modular system!


VP-30XXD Model list

PRO Machine has stepper motor drives for X and Y axis

Linear scales on X,Y,Z axis for closed loop positioning

- VP-3028D PRO with 28 pneumatic feeders ports  (28x South)

- VP-3056D PRO with 56 pneumatic feeders ports  (28x South + 28x North)

- VP-3064D PRO with 64 pneumatic feeders ports  (28x South + 36x East)

- VP-3092D PRO with 92 pneumatic feeders ports  (28x South + 28x North + 36x East)

 

PREMIUM Machine has servo drives for X and Y axis

Linear scales on X,Y,Z axis for closed loop positioning

- VP-3028D PREMIUM with 28 pneumatic feeders ports (28x South)

- VP-3056D PREMIUM with 56 pneumatic feeders ports (28x South + 28x North)

- VP-3064D PREMIUM with 64 pneumatic feeders ports (28x South + 36x East)

- VP-3092D PREMIUM with 92 pneumatic feeders ports (28x South + 28x North + 36x East)

 

EAST Feeder has 6 wider slots spacing to take 12 and 16mm tapes without losing a slot!

UHQ picture of VP-3092T


Triple head system and 28 Feeder lines on North ans South, 30x8mm + 6x 16mm on East side.

Totally 92 Yamaha CL feeder slots showing optional stand.

SMALLSMT Bestückungsautomat Bestückungsmaschine SMT pnp machine pick & place
VP-3092T Triple head machine (c) SMALLSMT 2017
VP-3092T Triple head machine including cassette storage (c) SMALLSMT 2017
VP-3092T Triple head machine including cassette storage (c) SMALLSMT 2017
VP-3092T Triple head machine including cassette storage (c) SMALLSMT 2017
VP-3092T Triple head machine including cassette storage (c) SMALLSMT 2017
VP-3092T Triple head machine including cassette storage (c) SMALLSMT 2017
VP-3092T Triple head machine including cassette storage (c) SMALLSMT 2017

Feeder variants VP-30XXT

36 Slot Feeder module

Upgrading VP-30XXD to 3 head system using spindle drive


VP-3000D head system showing optional third dispenser head
VP-3000D head system showing optional third dispenser head

We are currently upgrading the head to use a a third head for dispenser use.

The Musashi Dispenser system can be combined to apply glue or paste to your PCB.

MUSASHI SMART SHOT MS-1/MS-1D (economy) or ML-5000XII (pro)

 

All heads now can be moved individually that means we can move heads up if high parts need to be placed to avoid collisions. The total Z axis travel way is now 30mm!


Check the build quality of our machine this is the first prototype!  MADE IN GERMANY


VP-30XXD final design update

VP-3000D, VP-3025D, VP-3050D, VP-3057D, VP-3082D
SMALLSMT VP-3082D without cover
VP-3000D, VP-3025D, VP-3050D, VP-3057D, VP-3082D
SMALLSMT VP-3082D top view
VP-3000D, VP-3025D, VP-3050D, VP-3057D, VP-3082D
SMALLSMT VP-3082D bottom view

5 Slot nozzle changer design on both sides

SMALLSMT VP-30XXD 5 Slot nozzle changer
SMALLSMT VP-30XXD 5 Slot nozzle changer

Fast clamping PCB holder

SMALLSMT VP-30XXD PCB holder
SMALLSMT VP-30XXD PCB holder

VP-3082D PRO / PREMIUM without cover

VP-3000D, VP-3025D, VP-3050D, VP-3057D, VP-3082D
SMALLSMT VP-3082D PRO / PREMIUM

VP-3057D PRO / PREMIUM without cover

VP-3000D, VP-3025D, VP-3050D, VP-3057D, VP-3082D
SMALLSMT VP-3057D PRO / PREMIUM

VP-30XXD Feederblock 25 Slots

VP-30XXD Basic machine final design

VP-3000D Final head design

VP-30XXD first production pictures  28.10.2016


25 slot feeder cart

Integrated tube less feeder cart including Festo valves and electronics.


Nozzle changer cart

Up to 10 nozzles can be used in one placement job because of 2x 5 slot nozzle changer carts in our system.

PNP head

Our pick and place head includes complete vacuum system and embedded control.


X axis assembly

Mono rail belt system including integrated belt tensioner system below the head assembly.

Heavy body parts

Left side of machine including the safety switch off.


Machine working plate

Diskfeeder assembly plate

VP-30XXD Assembly pictures   03.11.2016



VP-30XXD Assembly pictures   11.11.2016


VP-3025D VP3050D VP3082D
SMALLSMT VP-30XXD head assembly
VP-3025D VP3050D VP3082D
SMALLSMT VP-30XXD Front side assembly
VP-3025D VP3050D VP3082D
SMALLSMT VP-30XXD PNP head
VP-3025D VP3050D VP3082D
SMALLSMT VP-30XXD Top camera


VP-30XXD Assembly pictures   21.11.2016


VP-30XXD Prototype final assembly  13.12.2016


VP-3025D Prototype final assembly front side
VP-3025D Prototype final assembly front side
VP-3025D Prototype final assembly back side
VP-3025D Prototype final assembly back side
VP-3025D Prototype final assembly feeder block front side
VP-3025D Prototype final assembly feeder block front side
VP-3025D Prototype final assembly
VP-3025D Prototype final assembly