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KNOW HOW: VP-2500D pick and place 0402 test


Hi I am Michael from SMALLSMT and today I like to show you the placement quality and limits of our pick and place machines.

I did some short videos to show the speed and placed some pictures showing the test result for the placement job.


VP-2500D placing a grid of 0402 resistors without using vision

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This is the result after placement was running on mid speed.

We see a good result with small offset changes.


VP-2500D placing a grid of 0402 resistors using vision for offset correction 

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This is the result after placement was running on mid speed.

The vision system was turned on for offset correction.

We see a better adjusted parts for the position but some small angle errors.

We can improve the results by slowing down the machine but this result is ok because the reflow process will do the rest.

In this demo the machine is running at 2000 parts / hour.

Second placement job using different angles.

The parts where placed at 90, 45, 0 degree.

 

The vision system was used only for offset correction.

If our machines is almost used for such small parts we can improve the accuracy of vision system be installing a higher optical magnification on one bottom camera.

As a result of this it is possible to use angle correction for 0402 parts too


Write a comment

Comments: 1
  • #1

    Alan (Wednesday, 05 August 2015 17:48)

    I've been talking with Michael about the 2500, he pulled this together at my request. Needless to say, it pushed me over the edge, order in the works! Very nice work Michael, from all indications, 0402's are easily doable with this machine, both with or without vision. Reflow should straighten any slight mis-alignment. Looking forward to the delivery when it occurs.

  • Building VP-2500D workingtable
  • First installation
  • VP-2500D 0402 placement test
  • Mark detection demo
  • Placing TQFP48 demo
  • 0201 Placement
  • BGA Alignment
  • FAQ-Feeder-settings
  • Soldering-FAQ
  • Controller Upgrade V1 to V2
  • How to upgrade to 19 slot nozzle changer
  • First setup and placement job

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Bestückungsautomat für Prototypen und Kleinserien


Wir bauen Bestückungsmaschinen für die zuverlässige SMT Bestückung von Leiterplatten, für Prototypen und Kleinserien. Abhängig von Ihren Ansprüchen bieten wir einfache Produkte bis zu den HP (High Precision) Bestückungsautomaten die über AC Servos und Kugelumlaufspindeln eine absolute Positionierung ermöglichen.


Pick and Place Machine for prototyping and smaller batches


We are manufacturer for Pick & Place machines used for professional SMT assembly of pcb for prototypes and small batches. Depending on your demands we offer simple pick and place machines up to our High Precision HP machines. For HP pnp machines we us AC servo motors and ball screw spindles to achieve closed loop positioning.


Máquina Pick and Place para prototipos y pequeñas producciones.


Somos fabricantes de máquinas Pick and Place usadas por profesionales para prototipos y pequeñas producciones. Dependiendo de sus demandas podemos ofrecer desde máquinas Pick and Place básicas hasta nuestras máquinas HP de alta precisión. Para nuestras HP pnp usamos servo motores de AC con husillo para conseguir un control de posición de lazo cerrado.


Machine Pick and Place pour le prototypage et les petits lots


Nous sommes fabricants de machines Pick & Place utilisées pour l'assemblage professionnel de circuits imprimés pour les prototypes et les petites séries. Selon vos besoins, nous proposons des machines Pick & Place simples jusqu'à nos machines HP de haute précision. Pour les machines HP pnp, nous utilisons des servomoteurs AC et des broches à vis à billes pour obtenir un positionnement en boucle fermée.

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  • Products
  • News
  • Sales Contact
  • Sales USA
  • Customer Feedback
  • Exhibitions
  • Downloads
  • Forum
  • Know how
    • Building VP-2500D workingtable
    • First installation
    • VP-2500D 0402 placement test
    • Mark detection demo
    • Placing TQFP48 demo
    • 0201 Placement
    • BGA Alignment
    • FAQ-Feeder-settings
    • Soldering-FAQ
    • Controller Upgrade V1 to V2
    • How to upgrade to 19 slot nozzle changer
    • First setup and placement job
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