Vision Placer VP-2000D and VP-2500D pick and place machine introduction


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SMALLSMT VP-2000D pnp machine

Flexible solution


You need a short time solution for your PCB assembly?

No problem with our pnp machines VP-2000D and VP-2500D you can complete your prototyping job in a very short cycle!

Fast Prototyping


No more boring manual SMD place jobs taking hours to complete!

Easy to reproduce your prototypes.

High placement quality and possibly no wrong parts in placement.

And finally no long time waiting for external manufacturers.

Best value for the price


Vision Placer pick & place machines will pay off quickly because you save a lot of time and external manufacturing costs!


High performance and flexible head concept


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VP-2000D Dual placement head

The use of two pick and place heads give you the choice to select between 3 placement strategys:

  1. SIngle head placement using two different nozzles mostly no nozzle change necessary.
  2. Double head placement using same nozzles is used to increase the placement speed you take 2 parts and place.
  3. Double head placement using different nozzles the software optimizes the access cycles and try to pick two different parts together.

No hidden costs for feeder systems


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VP-2000D Push feeder

You receive a fully working system no need to buy feeder by feeder.

We reduced the number of mechanical parts so it's easy maintable and have less spare part costs!

 

The pneumetic push feeder on West and North side pushes the tapes in advance before the nozzle picks the part.

It is highly adjustable you can set the force by changing the applied air pressure, adjust the damper system and regulate the air flowrate in the pneumatic cylinders.

 

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VP-2500D Tray feeder Addon

We have a small tray feeder integrated in PCB holder and optional tray feeder to add in the working area.

All pick up positions are software defined and you can add unlimited number of software feeders.

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VP-2500D little tray feeder (standard)

Integrated "little" tray feeder in pcb holder tray.

You need to take care of the different positions because of various PCB sizes.

Compatible and functional


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CP-2500D Feeder top view

Our Vision placer pnp machine can process SMD components from standard reels, cut tapes, and trays.

The software can define pick up points, lines and grids at any place inside the working area.

Custom feeders and external vibration feeder can be easy integrated

Precise and fast placement


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VP-2500D 0402 placement test

 Because of it's fast vision alignment system it is possible to align every part even resistors and capacitors and receive 2000 components per hour placement speed.

Two alignment strategies are availiable:

  • Offset alignment including angle correction
  • Only offset alignment for chips

The vision system is adjustable for speed or precision in several steps and you can set the repeat step count.

 

Good investment for the future


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SMALLSMT Vision Placer Software

 We provide software updates for our PC based Vision Placer software free of charge.

You will receive improvements and additional functions when availiable.

Our current software is working on Windows 7 up to Windows 10.

You need an I3 PC having 4Gb RAM to run the software.

The UI language is English and Chinese.

 

Pick and place data can be imported in the following formats:

  • Altium Designer
  • Protel 99SE
  • Power PCB
  • Allegro
  • Excel CSV
  • HTML
  • Cadsoft Eagle Partlist support in beta phase!

Various placement strategies


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SMALLSMT Vision Placer Software Placement Strategies

You have options to select various placement strategies,

select the mounting mode and to run different simulations:

  • Nozzle simulate
  • Camera simulate
  • combined modes operating the feeder too
  • different sorting options

VP-2000D vs VP-2500D comparsion


We show only the differences! VP-2000D
VP-2500D
Workspace Area
 240 x 270mm  360 x 320mm
West Feeder (standard) 21 x 8mm 26 x 8mm
North Feeder (optional can be customized) 15 x 8mm 25 x 8mm
Weight 45Kg 55Kg
Z Axis travel limit / maximal Component Height 15mm / 12mm
Position accuracy / resolution +/- 0.025mm ( 0.001")
Vision System 3 Cameras , 1x Top, 2x Bottom Cameras
Vision Alignment Limits

Parts from 0402 to 20 x 20mm,

>= 0.4mm Pitch

Fiducial / Mark recognition

>= 1mm round or square pad offset and angle correction

Visual alignment modes XYA = offset + angle, XY = offset correction only
   
Nozzle Type

Samsung CP45, snap in holder changeable by hand

Vacuum generation inside needs

Compressed air 6 Bar 110L/min oil free!

Controller System

PC based Vision System and local 32 Bit Machine Controller System,

modular stepper driver, 480W switched power supply 110 / 230V (50 to 60Hz)

Mechanical guidings

2x 12mm X-Axis, 2x 10mm Y-Axis

 Placement speed

<= 2000 parts / hour at mid speed using full vision single head

<= 3600 parts / hour at mid speed using double head operation

>   4000 parts / hour at high speed needs fine tuning

 

North feeder setup examples


  VP-2000D
VP-2500D
standard 1 1x 24mm     2x 16mm      6x 12mm       5x 8mm  2x 24mm     3x 16mm      6x 12mm       7x 8mm
standard 2 16x 8mm 25x 8mm
custom 1 2x 16mm             4x 12mm             7x 8mm

1x 16mm             4x 12mm             18x 8mm

custom 2 1x 24mm     2x 16mm      5x 12mm       4x 8mm

1x 16mm             5x12mm              16x 8mm

custom 3  

4x 16mm             4x 12mm             13x 8mm

     
    recommend configuration